This gadget recycles plastic water bottles into 3D printing filament (and it is open supply)

polyformer-reiten-cheng-2022-06-18-05-31-21

Here is a prototype of the Polyformer.

Picture: Reiten Cheng

Plastics, ecologically talking, have gotten a fairly unhealthy popularity over time, usually fairly deservedly so.

Nonprofit ocean conservation group Oceana stories that two rubbish vans price of plastic enters the world oceans each minute. That is 33 billion kilos of plastic coming into oceans yearly. Mapping service Arcgis has charting knowledge that exhibits there are 5 main patches of plastic-covered ocean overlaying 20 million sq. kilometers (7.72 million sq. miles). That is sufficient plastic to blanket Alaska, Texas, California, Montana, and New Mexico (The USA’ 5 largest states by space).

The US Environmental Safety Company stories that the US generated 35.7 million tons (roughly the burden of 17.8 million Tesla Mannequin 3 automobiles) price of plastic. General, solely 8.7% of the plastic produced is recycled, however that charge differs primarily based on the kind of plastic as a result of several types of plastics have very completely different chemical properties.

PLA, or polylactic acid, is the commonest kind of plastic utilized in 3D printing. It is a very easy-to-use materials, it adheres to the print mattress effectively, and within reason strong for a lot of makes use of. It deteriorates within the solar and might be brittle, however the overwhelming majority of things I’ve made have been printed with PLA as a result of it really works effectively in extrusion 3D printers.

PLA has some pluses ecologically, as effectively. Fairly than being created from fossil fuels, it is created from renewable sources like corn, cassava, sugarcane or sugar beet pulp. PLA can also be biodegradable, though there are some particular footnotes to that declare. It doesn’t compost effectively. About half of the fabric decays over time, however the remaining can stay for a whole bunch and even 1000’s of years. You do not need to dump PLA in landfills for a similar cause. butt PLA does incinerate quite properlyleaving no residue or poisonous fumes.

On the subject of recycling, PET (or polyethylene terephthalate), is one thing of a winner. In response to the EPA, practically 30% of all PET has been recycled. That is massively essential as a result of PET is the fabric used to make plastic water bottles and jars. In response to the College of Southern Indiana, Individuals use 2.5 million plastic bottles each hourmost of that are thrown away after use.

A modified variant of PET, often called PETG (polyethylene terephthalate glycol-modified), can also be fairly in style in 3D printing. PETG replaces the ethylene glycol in PET with cyclohexanedimethanol, which provides six extra carbon atoms. This makes the molecular construction much less tight, and that permits the plastic to soften at a decrease temperature.

PETG will soften at about 230 levels C. In contrast, PET (the water bottle plastic) will soften, however at temperatures nearer to 280 levels C. That is close to the highest finish of the temperature vary for many hobby-level extruders on 3D printers.

The truth that PET can technically be 3D printed opens up a easy query: How can we flip water bottle plastic into 3D printable filament?

Reiten Cheng, an industrial designer who simply graduated this spring from Pasadena’s ArtCenter Faculty of Design, appears to have a solution. And it is open supply. He calls it the Polyformer.

opening.png

Polyformer heated extrusion mechanism

Picture: Reiten Cheng

The thought for the Polyformer is easy. Use a pair of scissors to chop the underside off of a water bottle. Insert the bottle within the Polyformer. The gadget slices the bottle into strips. An extruder heats the strips and pushes out plastic filament. From used bottle to ready-to-use filament, it is an thought with potential.

polyformer-process-reiten-cheng-2022-06-18-05-18-58

Picture: Reiten Cheng

Whereas filament does are available in bigger and smaller quantities, most filament is offered on 1 kilogram spools. Once I spoke to Cheng on his Polyformer Discord channelhe instructed me that roughly 33 bottles would create a kilogram spool of filament.

polyformer-process-reiten-cheng-2022-06-18-05-35-24

Picture: Reiten Cheng

I see this as an important group or makerspace venture. A college or makerspace might acquire the bottles and switch them into filament spools.

componence-shot.png

3D printed elements and extra elements that make up the Polyformer

Picture: Reiten Cheng

As I discussed above, PET is a little bit of a problem to 3D print, particularly with how stringy it will get and the way troublesome it’s to dial within the temperature settings. However as soon as that found out, a college or makerspace might have a just about infinite (and free) provide of this very strong 3D printing materials.

polyformer-process-reiten-cheng-2022-06-18-05-30-15

I used to be significantly inquisitive about how the bottles are minimize. Discord consumer @Alextrical instructed me that, “It is the bearings that minimize the bottle, the perimeters slide over one another and shear the plastic just like scissors.” So this might be protected in a group surroundings, and there aren’t any points concerned in sharpening or changing blades.

It ought to be famous that Cheng is not the primary to construct a PET plastic bottle to filament recycling gadget. He cites as inspiration Joshua Taylor at recreator3d.com, which has plans and elements lists for the same gadget. Taylor’s strategy is to transform a Creality Ender 3 3D printer right into a “Plastic Bottle Pultrusion Unit”.

It is an attention-grabbing strategy – upcycling a 3D printer to make a tool that recycles plastic bottles for use as filament for a 3D printer.

So what about you? Do you suppose you will construct a tool like this? Do you wish to do your half in recycling plastic bottles by turning them into 3D printing filament? Tell us within the feedback under.


You possibly can observe my day-to-day venture updates on social media. You should definitely observe me on Twitter at @DavidGewirtzon Fb at Fb.com/DavidGewirtzon Instagram at Instagram.com/DavidGewirtzand on YouTube at YouTube.com/DavidGewirtzTV.

Leave a Comment

%d bloggers like this: